Ceramic Injection Molding Cim

When a ceramic material has been chosen for a specific application the geometry of the component has often been limited by the cost of shaping operations.

Ceramic injection molding cim.

The cim process gives production engineers and product designers more versatility in the use of ceramics as an alternative material with higher productivity lower manufacturing cost s and improved product performance. The 4 basic processes of mixing injection debinding and sintering are similar to that of metal injection molding mim. Ceramic injection molding cim is a method of thermoplastic shaping. The basis for the cim technology forms the so called feedstock consisting of a homogeneous mixture consisting of the ceramic powder and a thermoplastic binder system.

Ceramic injection molding cim offers a near net shape large scale production of ceramic components with complex geometry. Ceramic injection molding cim refers to the process by which custom ceramic parts are fabricated using the injection mold process similar to that used with plastics. It took 60 years before ceramic heat engine components were successfully shaped using the cim technique in japan an. It combines plastic injection molding techniques and performance attributes of ceramic and metal powders.

Ceramic injection molding cim is a net shaping process which enables large scale production of complex shaped components for use in a diverse range of industries. Ceramic injection molding cim overcomes this issue by forming net shape parts in the tool. A pelletized blend of alumina powder and certain binders are pre heated and then forced under high pressure into a custom made mold to form parts to the customer s specific part design. Akron porcelain plastics company has the advanced technology to produce ceramic injection molding cim components.

Cim is also a good option when you need to replace plastic and. The cim material provides additional durability and strength in your products. With consistent mixing and forming cim offers superior performance characteristics of ceramics along with the ability to attain extremely tight and uniform tolerances 0. Cim is suitable for high volume production of complex ultra precision ceramic parts of various sizes.

Ceramic injection molding ceramic injection molding cim was first applied to manufacture the bodies of spark plugs in the 1920s. Amphenol mcp s ceramic injection molding cim process uses ceramic zirconium to provide a scratch and wear resistant surface to components such as mobile phone camera decoration and side keys. Ceramic injection molding is an innovative new process at indo mim under a six sigma controlled environment. Advantages include the possibility for three dimensional design high dimensional accuracy and high surface quality of the parts.

Ceramic injection molding cim uses ceramic powders such as alumina.