Ceramic Frac Sand

The material used for proppants can range from naturally occurring sand grains called frac sand resin coated sand to high strength ceramic materials and resin coated ceramic materials.

Ceramic frac sand.

Ceramic proppants have faced decreased demand recently as drillers lean towards using increasing volumes of frac sand instead. Materials used for proppants include naturally occurring sand grains called frac sand upper left in the photo below resin coated frac sand upper right high strength ceramic proppants lower left and resin coated ceramic proppants lower right. However while frac sand offers an economic solution in most cases some settings require a bit more ingenuity on behalf of the proppant. Tbm provides solutions for the hydraulic fracturing industry.

The share of ceramics has risen from 10 to 15 percent in that period as. Go to product you may also be interested in. Ceramic enhanced completion improves roi compared to sand only middle bakken williams county. Most frac sand is made from high purity sandstone.

Typical proppants include actual sand crystals such as high quality quartz sand with very durable and very round grains. Frac sand or silica sand a naturally made abundant quartz sand is the most commonly used proppant due to its low cost and high availability. Established in 2008 to provide ceramic proppant distribution into major us shale plays. Production and roi from wells with completions engineered with 47 sand and 53 low density ceramic proppant outperform comparable sand completed wells.

The sand is then industrially coated with resin ceramic crystals or other suitable materials. Increased well life cycle longevity and production rates. 3m ceramic sand screens offer outstanding erosion resistance against abrasive proppants directly addressing the root cause of failures commonly seen with metallic sand control systems. High conductivity frac sand is of the highest quality engineered and processed to deliver the highest conductivity in its class.

The quality control of the proppants is described mainly in iso 13503 2 1 which replaces the earlier api standards rp 56 58 and 60. Ceramic microproppant reduces completion. It then is known as resin enhanced sand. Can be deployed and set as through tubing after frac job.

However ceramics still have clear advantages over frac sand. The size shape and mechanical strength of proppants influence the integrity of the newly. As more and more drilling rigs are moved into north dakota demand for ceramic proppants has grown faster than the sector at large.