Ceramic Cutters For Inconel

11000 rpm ceramic bits chewing through inconel as if it s butter.

Ceramic cutters for inconel.

It is recommended that ceramic cutting tools be used when working high nickel alloys in order to achieve long uninterrupted cuts. Use ceramic cutting tools for continuous cuts. Here s a look at some of the ways they are used. Faster material removal than carbide for certain metals.

This reduces the wear and tear placed on machining tools. Starting with a solutionized piece of inconel is optimal because it helps to limit the amount of work hardening. Ceramic cutting tools are. Ceramic turning and ceramic milling drastically increases metal removal rate in roughing operations but requires experience.

Being able to make a fast continuous cut is important for minimizing the risk of work hardening mid process. For instance when machining an imbalanced part made of inconel 718 with a hardness of 46 to 48 hrc the low end cutting speed needed for ceramics to plasticize the material is about 550 to 600 sfm. Cutting of a plate is often done with a waterjet cutter. These are great tools for production parts when a statistical analysis of tooling cost vs labor can be made.

With an ingersoll ceramic insert some creative toolpath programming extra attention to heat management and a willingness to burn through inserts to maximize throughput the busy ball turning operation has quadrupled throughput. Being able to make fast continuous cuts is important for minimizing the risk of work hardening to occur mid process. They remove material at a rate typically eight times faster than cemented carbide cutters. Ceramics are not the right tool.

Applying ceramic inserts is not a simple substitution of one cutting tool material for another. Top 7 tips on machining inconel hastelloy monel and other nickel alloys. New whisker reinforced ceramic cutters are also used to machine nickel alloys. Ceramic cutting tools for continuous cuts.

Pushing the envelope with inconel machining. Avoid peck drilling with inconel.